CASE STUDY

HALSARY WIND FARM

ON-SHORE

Sector:  POWER & RENEWABLES

Region: SCOTLAND

Year: 2020

Scope

Halsary Windfarm is a 30MW Scottish Power Renewables green energy project located in the Scottish Highlands.  With 15-turbines and a tip-height of 120m, it will be capable of generating enough renewable energy to power the equivalent of over 27,000 homes.  

Location

Caithness

Scotland

Client

Contractor: Farrans Construction

End Client: Scottish Power

 

Products We Supplied

 

Halsary Wind Farm

Project Overview

Halsary Windfarm is located approximately 20km south of Thurso, Caithness. The proposed windfarm is situated across approximately 7km2 and comprises: 15no WTGs; access tracks; main control building and on-site substation; 35km of underground cabling; crane hardstanding’s, construction compounds and laydown areas. The project required 35km of electrical cable to be installed in extremely challenging ground conditions which presented both health and safety and environmental and technical difficulties. The cable would run from each to turbine in a loop circuit then back to the substation. The cables were required to remain in trefoil formation throughout each of the cable runs which is normally achieved by operatives entering the trench and tying the cables together with tie-wraps.

Solutions

Due to the extremely poor ground conditions with depth of peat in excess of 5m at locations the key element considered when evaluating a ducted solution was how to minimise the requirement for personnel to enter the trench. HDPE was a front runner as it can be provided in 100m lengths which could be welded together to form long strings on the windfarm access roads prior to being lifted into the cable trench.

The laying of duct in a trefoil and pulling cables at a later date as opposed to the traditional open cut with cable direct lay with sand & geotextile surround provided some obvious pros:

 

  • Safety: Excavations open for much less period of time. Much less of requirement for operatives to enter the trench in very soft ground. Much less manual handling of cables in trench.

 

  • Environmental: Much less requirement for dewatering, silt management, management of sand washout.

 

  • Cost: duct replaced the need for sand and geotextile surround, quicker civils operation, much less maintenance / rework of trenches to facilitate safe access

 

  • Operational: civils works could be completed in advance of electrical cable work reducing interface with different trades, facilitated more time for cable procurement, cables could be installed into ducts just in time minimising potential for damage to cables

 

  • Technical: duct provides a much better mechanical protection to the cable throughout the lifetime of the windfarm, zero cable faults were recorded upon testing installed cables, any future maintenance/changeout of the cables can be completed with very minimal excavation works.

 

Project Results

Radius supplied 35,000m of ducting installed in trefoil over a 8 week period. Much improved safety and environmental implications when compared to traditional cable lay. Importantly ZERO cable faults after cable installation.

Halsary Wind Farm
Halsary Wind Farm
Halsary Wind Farm

“Farrans were greatly impressed with the ducting provided with by Radius on the project. Delivery was performed in line with the project requirements even contending with the initial COVID-19 Lockdown. The ducting was robust and lived up to the requirements we had with this application. We would not hesitate in using this product in similar context in future projects.”

Related Projects

Cork Airport Case Study
Cork Airport Case Study

CASE STUDYCork AirportCounty Cork, ROISector: SPECIALSRegion: REPUBLIC OF IRELANDYear:    2021This case study covers Cork Airport and the major €40 million infrastructure upgrade in November 2021. The project included the reconstruction of the airport's main runway,...

Triton Knoll Wind Farm
Triton Knoll Wind Farm

CASE STUDY Triton KnollOFF-SHORE WIND FARMSector:  POWER & RENEWABLESRegion: UNITED KINGDOMYear: 2019Scope Triton Knoll is an 857MW windfarm which once operational will become a major source of home grown renewable energy in the UK. It is being constructed onshore...